ProductivityThe 7 Most Common Conveyor Belt Problems and How They are Solved

The 7 Most Common Conveyor Belt Problems and How They are Solved

A conveyor belt is a long, flat surface that can move things along by gravity or by the application of a force.

A conveyor belt is a machine that transfers materials from one point to another. It consists of an endless loop of material moving in both directions, which is called a chain. The material travels along the chain as it rotates around an axis.

The Most Common Conveyor Belt Problems and How to Fix Them

Prevention is always better than repair. Getting advice from a company such as and implementing regular maintenance will minimize any problems you experience.

The most common conveyor belt problems are listed below.

The most common conveyor belt problems are listed below
Free Stock photos by Vecteezy
  1. Conveyor belt is not moving

This is one of the most common problems with a conveyor belt. The reason that the conveyor belt stops working is that either the chain breaks or one of the rollers has been damaged. Ensure that all of your machinery, such as cables and belts, are in good working condition before use, and replace broken belts as soon as possible to prevent this from happening again.

  1. Conveyor belt slows down

This is a problem that occurs quite commonly in the food and beverage industry. This can result in delivery delays, souring of products, loss of product, and legal problems. The problem may be either due to the belt being stretched out or due to some other problems. Stretching out of the conveyor belt is a common problem that can be solved by decreasing your speed or by replacing it with a new belt.

  1. Conveyor belt slips

When the conveyor belt can’t move freely, it is called slip. This problem arises when a roller loses traction. It can be caused by overweight loads or worn pulleys.

  1. Debris on the conveyor belt

The most common cause of debris on a conveyor belt is when a roller has been damaged or worn down, and particles are coming out of it. As a result, you may notice small pieces of metal shavings or plastic residues that cause problems in your application.

  1. Heavy product

This is a common problem in the food industry when your conveyor is moving bulky and heavy items. These items can cause damage to the chain or may cause it to break as a result of friction. When the chain breaks, it causes a loss of production; therefore, you must avoid this problem.

  1. Conveyor belt wear

The conveyor belt can also wear out over time because of various factors such as high speed and exposure to heat, rain, and dust. However, this can be easily prevented by ensuring that you use a new belt when it’s time for a replacement.

  1. Conveyor belt vibration

This is a problem that occurs when the conveyor belt does not run smoothly in the frame. Vibrations in your conveyor can cause damage to the product; hence they should be fixed as soon as possible.

Belt replacement is one of the most common solutions to these problems. A broken conveyor belt can lead to many other problems, including loss of business, employee frustration, and legal hassles. Therefore, it’s important to replace old belts with new ones before they break down completely.

Daniel Odoh
Daniel Odoh
A technology writer and smartphone enthusiast with over 9 years of experience. With a deep understanding of the latest advancements in mobile technology, I deliver informative and engaging content on smartphone features, trends, and optimization. My expertise extends beyond smartphones to include software, hardware, and emerging technologies like AI and IoT, making me a versatile contributor to any tech-related publication.

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